SARK ENGINEERS & CONSULTANTS
Energy & Utility Optimization Solutions for Smart Factories
Energy is one of the highest operating costs in Indian manufacturing. SARK Engineers & Consultants, together with MiCloud, provides advanced energy management solutions and a powerful utility monitoring system that helps factories reduce energy wastage, optimize utilities, benchmark consumption, and achieve measurable savings using real-time analytics and smart automation.
Our industrial energy optimization platform is designed to improve OEE, reduce carbon footprint, and enable data-driven decision-making across compressors, chillers, boilers, HVAC, motors, utilities, assembly operations and high-load equipment.
Why Energy & Utility Optimization Matters
Indian plants often face hidden energy losses, oversized equipment, air leakages, inefficient load distribution, and poor visibility across utilities.
With our technology, factories gain:
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Comprehensive energy monitoring
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Real-time consumption tracking
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Benchmark-based analysis
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Automated utility optimization
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Alerts for performance deviations
These capabilities make energy management solutions essential for industries targeting cost reduction and sustainability.
Industries Benefiting from Energy Solutions
Automotive • FMCG • Pharma • Electronics • Metals • Plastics • Textiles • Packaging • Sugar • Pulp & Paper • Corrugation • Chemicals • Toys
Core Features of Our Energy & Utility Optimization System
1
Real-Time Energy Monitoring
Our utility monitoring system tracks energy parameters across electrical feeders, compressed air lines, water circuits, gas consumption, and thermal loads.
You get instant visibility of:
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kWh consumption
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PF, demand & harmonics
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Air flow & leakage
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Chiller load vs efficiency
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Pump & motor health
This empowers immediate on-floor corrective action.
2
Benchmark & ISO-Based Consumption Analysis
Our industrial energy optimization engine uses benchmarks such as:
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kWh/kg
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kWh/part
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kWh/machine
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Compressor loading patterns
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Utility efficiency curves
This helps plant teams identify inefficiencies and correct them promptly.
3
Automated Utility Optimization
Our platform automatically optimizes utilities by:
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Sequencing compressors
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Balancing chiller loads
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Auto-adjusting pump speeds
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Reducing idle running
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Managing peak load schedules
This automation reduces energy cost significantly and improves system reliability.
4
Deviation Alerts & Anomaly Detection
The system triggers alerts whenever consumption exceeds expected limits.
Alerts include:
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Sudden spikes in kW
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Abnormal pressure drops
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Chiller COP deviations
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Water/air leak indicators
These help prevent excessive energy loss or mechanical failure.
5
Integration With IIoT, Dashboards & Predictive Models
Our energy management solutions integrate seamlessly with:
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Smart meters
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IIoT gateways
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Edge analytics
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Predictive maintenance systems
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ERP & sustainability reporting tools
Real-time and historical dashboards give supervisors immediate insights on process and utility performance.
6
Cost Allocation & Department-Level Energy Mapping
Our energy management solutions include intelligent cost allocation that helps factories understand exactly where energy is being consumed and which processes or departments contribute to overheads. Using advanced metering, PLC data capture, and the utility monitoring system, the platform automatically maps consumption to production lines, shifts, machines, or cost centers.
Frequently Asked Questions
What are energy management solutions?
Energy management solutions help factories track, analyze and optimize their consumption using smart meters, dashboards, and analytics.
What is a utility monitoring system?
A utility monitoring system measures electricity, air, water, gas, steam and coolant consumption in real time to identify inefficiencies.
How does industrial energy optimization work?
Can the system work with existing meters?
Industrial energy optimization uses sensors, IIoT data, and algorithms to reduce waste, optimize loading, and improve equipment efficiency.
Yes. The solution integrates with most smart meters and PLC-based utility systems through gateways.
What savings can a factory expect?
Typical plants achieve 5–20% energy savings within months of deployment.
Does the platform support automated optimization?
Yes. It can auto-sequence compressors, balance load, eliminate idle running and manage peak-demand.