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Water Treatment Facility

ETP & Industrial Wastewater Treatment Consultant for Design, Augmentation & Troubleshooting

SARK Engineers & Consultants provides engineering-led consulting for industrial ETP, STP and wastewater treatment systems across India.

We support industries with new ETP design basis, wastewater-treatment planning, ETP augmentation, troubleshooting, vendor proposal review, treated-water reuse and ZLD-linked decisions.

Our approach starts with the actual wastewater — its flow, peak load, BOD, COD, TSS, TDS, pH, oil and grease, colour, chemicals, metals and process-specific contaminants — rather than starting with a standard treatment package.

Support is available for new projects as well as existing treatment plants facing capacity limitations, high operating cost, unstable biological treatment, outlet failures, sludge problems, reuse requirements or production expansion.

What Does an ETP and Industrial Wastewater Treatment Consultant Do?

An ETP consultant evaluates how industrial wastewater is generated, treated, reused and discharged before recommending a treatment technology or plant modification.

The assessment may include:

  • source-wise wastewater generation;

  • average and peak hydraulic load;

  • pollutant load;

  • wastewater segregation;

  • equalisation;

  • biological treatment;

  • physico-chemical treatment;

  • tertiary treatment;

  • sludge generation and dewatering;

  • treated-water reuse;

  • RO and reject management;

  • ZLD requirements;

  • instrumentation and automation;

  • consent and compliance requirements.

An industrial ETP should not be selected only on the basis of a quoted capacity such as 50 KLD, 100 KLD or 500 KLD.

Two wastewater streams with identical flow can require completely different treatment systems if their COD, TDS, toxicity, oil, colour, metals or process contaminants differ.

Which ETP Consulting Route Does Your Plant Need?

New ETP or STP

For a new industrial project, the first task is to establish the design basis.

This may involve:

  • wastewater quantity;

  • source-wise wastewater quality;

  • peak flow;

  • treatment objective;

  • outlet limits;

  • reuse requirements;

  • sludge handling;

  • available area;

  • utility demand.

Existing ETP Augmentation

Augmentation may be required when:

  • production increases;

  • wastewater quantity increases;

  • wastewater characteristics change;

  • consent conditions become stricter;

  • reuse requirements increase;

  • existing equipment becomes a bottleneck.

The objective should be to determine what can be retained, what must be corrected and what actually needs additional capacity.

ETP Troubleshooting

Troubleshooting may be required when an ETP experiences:

  • high COD or BOD at outlet;

  • high TSS;

  • high TDS;

  • poor settling;

  • sludge bulking;

  • odour;

  • biological instability;

  • shock loading;

  • pH variation;

  • excessive chemical consumption;

  • recurring compliance failures.

Vendor Proposal Review

Before major CAPEX is committed, competing ETP proposals can be reviewed for:

  • design assumptions;

  • tank sizing;

  • biological loading;

  • aeration;

  • pump and blower duty;

  • sludge system;

  • tertiary treatment;

  • automation;

  • utilities;

  • exclusions;

  • performance guarantees.

This is commercially very valuable and should be native.

Kumbh Mela Haridwar

FSTP Design for Haridwar Kumbh 2027

SARK Engineers & Consultants is currently involved in the design of a fecal sludge treatment plant (FSTP) for Haridwar Kumbh 2027.

The assignment involves treatment-system design for highly variable, high-strength wastewater conditions expected during a large temporary-event sanitation scenario, with attention to:

  • hydraulic and pollutant load variation;

  • high BOD and COD influent conditions;

  • nitrogen treatment requirements;

  • shock-load handling;

  • sludge separation and dewatering;

  • process robustness;

  • treatment reliability under fluctuating event loads;

  • compact and practical plant configuration.

Large-event sanitation systems require a different design approach from conventional municipal or industrial wastewater plants because influent quantity and strength can change rapidly over short periods.

This project reflects SARK’s capability to work on complex wastewater-treatment design where hydraulic variability, organic loading and operational resilience are central to the engineering basis.

ETP and Wastewater Treatment Consulting by Industry

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Paper Mills

Typical issues include:

  • fibre loss;

  • suspended solids;

  • COD/BOD;

  • colour;

  • sludge;

  • freshwater consumption;

  • treated-water reuse.

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Textile and Dyeing Units

Typical concerns include:

  • colour;

  • dyes;

  • surfactants;

  • COD;

  • TDS;

  • RO reject;

  • ZLD.

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Chemical Manufacturing

Typical issues include:

  • variable pH;

  • high COD;

  • toxic streams;

  • biological inhibition;

  • solvents;

  • hazardous sludge.

Construction Site Work

C&D Waste Processing

The treatment system may involve:

  • wash water;

  • silt;

  • slurry;

  • settling;

  • water recycling;

  • stormwater segregation.

Data Required for ETP Design, Augmentation or Troubleshooting

Plant Information

  • industry and process;

  • production capacity;

  • operating hours;

  • proposed expansion;

  • process flow.

Wastewater Information

  • average flow; peak flow;

  • source-wise streams;

  • BOD; COD;

  • TSS; TDS;

  • pH; oil and grease;

  • colour; metals;

  • relevant chemicals.

Existing ETP Information

  • process flow;

  • tank sizes;

  • equipment list;

  • aeration details;

  • sludge system;

  • inlet/outlet results;

  • operating logs.

Compliance Information

  • CTE;

  • CTO;

  • outlet limits;

  • reuse requirements;

  • SPCB observations where applicable.

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